Fabric Types

Popular custom fabric bases explained for beginners

multi colored striped textile on brown wooden table

Photo by Ekaterina Grosheva on Unsplash

Popular custom fabric bases explained for beginners is a topic that comes up constantly in sewing communities, and for good reason. When you're ordering digitally printed fabric for the first time, the sheer variety of base fabrics on offer can feel overwhelming. Cotton lycra, French terry, woven quilting cotton, double gauze, scuba, linen blends: the list goes on. Each one behaves differently under a needle, drapes differently on the body, and suits a completely different range of projects. Understanding the basics before you place a preorder will save you time, money, and a lot of seam-ripping.

Why the base fabric matters as much as the print

A stunning print is only as good as the fabric it sits on. The base fabric determines how a finished item looks, feels, washes, and wears over time. It also affects how well the digital print holds up. Some fabrics absorb dye deeply and stay vivid after dozens of washes; others can fade or bleed if not handled correctly. Before falling in love with a design, it pays to think about what you're actually going to make, and then choose the base that suits that project. If you want a deeper look at how different bases perform under a print head, the guide to which fabrics hold vibrant digital prints best is a useful companion to this one.

The most popular custom fabric bases, one by one

Cotton lycra (also called cotton spandex)

Cotton lycra is one of the most popular bases in the custom fabric world, and it's easy to see why. It's a stretchy knit fabric made from cotton with a small percentage of elastane (usually 5–10%). The result is a fabric that's soft against skin, breathable, and forgiving to sew. It recovers its shape after stretching, which makes it ideal for fitted garments. Common uses include leggings, bike shorts, fitted tops, swimwear covers, and kids' activewear. Cotton lycra takes digital prints beautifully, delivering rich colour saturation and fine detail. It does require a stretch stitch or an overlocker, so it's not quite as beginner-friendly as a woven, but it's absolutely manageable with a little practice.

French terry

French terry is a looped knit fabric: smooth on the face and looped (not brushed) on the reverse. It's thicker and more structured than cotton lycra, with a moderate stretch. It feels casual and comfortable, making it a go-to for sweaters, hoodies, joggers, and relaxed kids' clothing. French terry is heavier than jersey, so it suits cooler-weather projects. Digital prints sit well on the smooth face of the fabric, though very fine detail can appear slightly softer than on a tighter knit. If you're deciding between cotton lycra and French terry for children's makes, the comparison of cotton lycra vs French terry for kids clothing goes into much more detail on that specific choice.

Cotton woven (quilting cotton)

Quilting cotton is a plain-weave woven fabric with no stretch. It's crisp, easy to cut, and sews up predictably, which makes it one of the most beginner-friendly bases available. It works beautifully for quilts, tote bags, cushion covers, children's clothing with structured shapes (such as gathered skirts and pinafores), and soft toys. Digital prints on quilting cotton tend to be sharp and vibrant because the tight weave holds colour well. The main limitation is that it wrinkles easily and has no give, so it's not suited to form-fitting garments. Pre-washing is important to prevent shrinkage after making.

Double gauze

Double gauze is two layers of loosely woven cotton bonded together. The result is a fabric that's light, airy, and has a beautiful soft drape with a gentle texture. It's a favourite for baby items, blouses, lightweight shirts, and pyjamas, particularly for warm Australian climates. Double gauze is slightly trickier to sew because the layers can shift, but using lots of pins or clips, and cutting carefully, makes it manageable. Digital prints on double gauze have a slightly softer, almost watercolour quality due to the open weave, which many makers find gorgeous for floral and nature-inspired designs.

Scuba (also called neoprene knit)

Scuba is a smooth, double-knit polyester fabric with a firm hand and very little stretch. It has a structured body that holds its shape without lining, which makes it popular for skirts, bodycon dresses, structured tops, and even bags. Scuba is wonderfully forgiving to sew: it doesn't fray, doesn't shift, and requires no special stitch. Digital prints on scuba are incredibly vibrant because polyester-based fabrics hold dye with exceptional colour depth and longevity. The trade-off is breathability. Scuba is not the best choice for Australian summer making, but for statement garments worn in air-conditioned environments, it's hard to beat.

Linen and linen blends

Linen is a natural fibre woven fabric known for its breathability, texture, and slightly rustic character. Pure linen can be stiff and prone to creasing, so many custom fabric suppliers offer linen-cotton blends that soften both of those qualities. Linen bases are popular for homewares (table runners, napkins, cushions), bags, unstructured clothing, and summer shirting. Digital prints on linen have a relaxed, slightly vintage aesthetic that suits botanical, abstract, and folk-art designs particularly well. Linen needs to be pre-washed before cutting to account for shrinkage, and it benefits from a hot iron to look its best.

Bamboo jersey

Bamboo jersey is a soft knit fabric made from bamboo-derived viscose, often blended with a small percentage of elastane. It has a silky drape, a gentle sheen, and is naturally antibacterial and moisture-wicking. These properties make it a popular choice for baby clothing, underwear, sleepwear, and activewear. It's one of the more delicate bases to sew because it can stretch out of shape under the presser foot, but using a walking foot and handling it gently solves most problems. Digital prints on bamboo jersey are smooth and vivid, though the fabric's softness means it requires careful washing to maintain print vibrancy over time.

How to choose the right base for your project

The simplest way to choose is to start with the end product. Ask yourself: does this item need to stretch? If yes, reach for a knit like cotton lycra, French terry, or bamboo jersey. Does it need to be structured and hold a shape without lining? Consider scuba or a firm woven. Is it for a baby or for warm weather? Double gauze or bamboo jersey will serve you well. Is it a bag, quilt, or homewares project? Quilting cotton or linen is your friend. Once you've narrowed down by function, you can think about the print style: bold geometric designs pop on scuba and cotton lycra, while delicate florals shine on double gauze and linen. For small business makers who are choosing fabrics with resale in mind, the article on best digital print fabrics for small business makers offers practical guidance on what sells well and why.

A quick note on GSM

Every fabric base has a GSM (grams per square metre) rating that tells you how heavy or lightweight it is. A lighter GSM means a drapier, more floaty result; a higher GSM means more body and structure. Two fabrics can share the same base name but behave quite differently if their GSM varies significantly. When you're browsing fabric listings, always check the GSM alongside the base type to make sure you're getting the weight you're expecting.

Getting familiar with these popular bases takes a little time, but it quickly becomes second nature. Once you've sewn with a few different fabrics, you'll develop a feel for what each one does and find yourself reaching for the right base instinctively. Start with one or two that suit a project you're already planning, and go from there.